Shipbuilders to the world for over a century…

That’s what it says on the Cheoy Lee web site, and through the weekend we gained a new appreciation for that statement. Since 1870 they’ve built a range of ships, tugs, and an assortment of yachts. Overbuilt is a more accurate term. The further we delve into our boat’s construction, removing the stuffing box and disassembling the steering, the more her shipyard lineage becomes apparent. Every book and article we find on stuffing boxes bear no resemblance to our specific stuffing box… until I found it! There it was… that one on the right! That’s our stuffing box. Then I scroll further down, only to see the image of an ocean liner. Oh-kay.

The steering is another curious situation. Again, nothing resembles the parts we’re dealing with, and there’s no manual to how it was assembled or how to take it apart. That is, if we can even get it apart. I’d swear this boat was built to break ice! Bit by bit we’re making cautious progress, learning more about our boat’s construction than we ever imagined. So for anyone treading this unfamiliar path, here’s what we’ve determined so far. The main steering housing is mounted to a massive block of solid teak, with the rudder and tiller removed.

With all bolts removed, it does NOT budge. It turns out the housing is threaded on, and with great effort is gradually turned counter-clockwise until it is unscrewed from the bronze pipe beneath.

The bronze pipe is then coaxed out the same way, leaving us with a cockpit full of parts. However….

The lower steering tube is bolted securely into the hull. We first removed the teak block, and discovered all four lag bolts were ever so slightly bent, a minor thing, but just enough to throw the main housing out of alignment with the lower housing. It’s likely this misalignment was just enough to result in last summer’s sticky steering. Whether the rudder or the bronze tube are bent remains to be determined. But it looks as though the main stress went to the weakest point, and that appears to be the lag bolts.

We removed the four carriage bolts, but no amount of persasion will separate this tube from the hull. We suspect there may be some 5200 at work here, and some research revealed a bit of assistance with a heat gun, combined with some gentle upward pressure and rotation may solve the problem. However, rotation is the problem, as no tools are large enough to grip the housing. This week Frank will be welding up some custom ‘wrenches’ to tackle this and the stuffing box base.

So here’s the sum of my weekend….

(Pic of truckload of boatparts has gone AWOL)

Funny thing is, when we bought this truck all those years ago, it was with the intent that it would tow something like a 23′ Steigercraft or the like. For several years it served as tow vehicle for Myra Lee. But never in my wildest imagination did I ever see it hauling parts like these.

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