Still itching…

I’m a bit behind schedule today, but that’s mostly because my schedule, once again, is non-stop. I’ve been going since 4:30 a.m. … okay, technically 5:00, if you want to count actually functioning as opposed to merely waiting for the caffeine to kick in. It’s another one of those days with more to do than I have day to do it in, but such is my life.

As for the primary task at hand, it involves prepping to wrap up the final fiberglass work within the salon. It’s one of those big-scary jobs, the sort that once you start, there’s no turning back. Every last detail must be in place and waiting, because as the saying goes, once it’s mixed, resin waits for no one. And laying up three successive layers of glass on a very contoured overhead surface… well… that just adds to the challenge.

Last weekend was spent very meticulously discussing, planning and diagramming every detail. Measuring distances and profiles, debating various approaches to fiberglass lay-up. Which pieces overlap where, in what order they’ll go up and how we’ll go about it. Below, the ribs, now with filets faired out and sanded.

Then crunching all those numbers and measurements into a roadmap of sizes and layup order…

Then once again verifying that every last number is absolutely correct, so I could begin cutting 20+ yards of fiberglass cloth into various boat-size pieces.

A quick note for anyone attempting an undertaking such as this. The ‘rotary’ style razor often found in the quilting section of most fabric stores, (it resembles a pizza cutter, only with an actual razor blade serving as the wheel,) cuts fiberglass with smooth precision and makes this task immeasurably faster, neater and easier than either scissors or a utility knife. Explaining precisely what I’d be using that rotary razor for when asked by the curious saleslady in the quilting section… well, that was amusing. I suppose I’m making a quilt, of sorts, actually, though I don’t think it was the type she had in mind.

Each section, once cut, I wrapped in its own piece of plastic, which will serve both as a fresh surface to wet it out, as well as a neater way of laying it out overhead. Every section I labeled to its corresponding number on our paperwork, and sequence of layup. Those numbered and pre-wrapped pieces I grouped into bags, ready and waiting for their round of layup.

Ultimately, we’ll be positioning seventy-eight pieces in total, and from the first to the last, there will be no stopping. I suppose this might be the point to say something clever about how preparation is half the job, or make some analogy to how it connects to writing or something else in life.  But right now I’m more preoccupied with double and triple checking every number, while watching the weather forecasts, which predict excessive heat, and figuring how we’ll rig an air conditioner into the cabin to keep temperatures in the cabin within optimal working range.

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